WilliamLam.com

  • About
    • About
    • Privacy
  • VMware Cloud Foundation
    • VMware Cloud Foundation 9
  • VKS
  • Homelab
    • Hardware Options
    • Hardware Reviews
    • Lab Deployment Scripts
    • Nested Virtualization
    • Homelab Podcasts
  • VMware Nostalgia
  • Apple

How to automate VM deployment from large USB keys using ESXi Kickstart?

10.08.2014 by William Lam // 8 Comments

During VMworld US, I had the opportunity to speak with several customers to learn about their VMware environment and some of the challenges they were facing. In some scenarios, I was able to offer a solution or a different way of solving the problem. For others, it was primarily feedback on how we can better improve some of our capabilities/features or specific feature requests they would like to see get added.

One interesting challenge that arose from a class of customers who manages hundreds of remote sites is the ability fully automate the provisioning of an ESXi host as well as set of Virtual Machines as part of the initial deployment. The provisioning is all done through Kickstart (unattended installation of ESXi) and usually from a USB device but it could also be from a custom ISO. One ask that kept coming up was the support for larger USB key support within ESXi so that it could be used to include additional payload.

As some of you may or may not know, ESXi can only access USB devices within the ESXi Shell formatted using the FAT16 filesystem which allows for a maximum file size of 2GB for each partition. However, this limitation is only for the ESXi Shell itself and for the size of the ESXi installation media, this is more than sufficient. If you wish to leverage larger USB keys which has increased significantly in recent years from 32GB, 64GB and even 128GB, you can directly pass that into any guest OS through the USB Arbitrator Service (enabled by default) and there you will be able to consume the entire capacity of the USB device. The challenge is how do you go about bootstrapping ESXi as well as the initial set of Virtual Machines with these limitations and completely automated using an ESXi Kickstart?

[Read more...]

Categories // ESXi, vSphere Tags // ESXi, fat16, fat32, kickstart, ks.cfg, sd, usb, vSphere

Search

Thank Author

Author

William is Distinguished Platform Engineering Architect in the VMware Cloud Foundation (VCF) Division at Broadcom. His primary focus is helping customers and partners build, run and operate a modern Private Cloud using the VMware Cloud Foundation (VCF) platform.

Connect

  • Bluesky
  • Email
  • GitHub
  • LinkedIn
  • Mastodon
  • Reddit
  • RSS
  • Twitter
  • Vimeo

Recent

  • Realtek Network Driver for ESXi 11/12/2025
  • Quick Tip - Configure Nested ESX Cores per CPU for Optimal Licensing 11/11/2025
  • Quick Tip - VCF 9.0.1 upgrade files now available on Broadcom Support Portal (BSP) 11/10/2025
  • Auditing ESX DCUI Logins 11/10/2025
  • Capturing Kasa Smart Plug Power Metrics using VCF Operations Management Pack Builder 11/07/2025

Advertisment

Privacy & Cookies: This site uses cookies. By continuing to use this website, you agree to their use.

To find out more, including how to control cookies, see here: Cookie Policy

Copyright WilliamLam.com © 2025